Product Introduction
To meet the needs of the road construction project, our company developed the advanced asphalt mixing plant from LB-1000 to LB-5000, through cooperating with the domestic R&D centers and the United Kingdom ACP Titan Co. The whole set of equipment includes the mixing tower, drying system, aggregate lifting system, mineral powder lifting system, vibrating screen system, bitumen heating and supplying system, bag dedusting system and ready mixed asphalt storing system.
The equipment adopts microcomputer auto-control system. The tower body is made by steel plates of superior quality, bringing in imported burner, Toledo sensor, Siemens electrical elements, and Advantech IPC. The equipment is safe and reliable, with reasonable structure and high automaticity.
Features of Mobile Asphalt Batching Plant:
1. Cold aggregate system
Uniform and exact feeding of cold aggregates is necessary for the production of first-rate asphalt mixture.
Our belt feeder equipped with frequency control which could change speed according to the capacity and ratio.
2. Drying system
1. The dryer drum adopts high quality thermal insulation external material and covers with stainless steel which ensures the insulation performance. And the whole design is neat and clear.
2. The inner aggregate blade adopts boiler steel plate which is connected with bolts, with long service life and easy maintenance.
3. Four wheel drive system could work smoother with low noise.
4. Roller, roller shaft are all made of steel alloy which could help the thermal expansion of the cylinder force more evenly. This design solved the elastic plate heat cracking problem.
3. Mixing system
1. Features double shaft and double helix, long axis and short arm, shallow structure.
2. The internal liner and vane use high wear-resistant alloy cast steel, with long service life.
3. The discharge door is equipped with electric or thermal oil heating to prevent bonding.
4. Large sliding door structure and quick discharging. 5. Bidirectional spiral blade could mix in three dimensional spaces.
5. Upper and lower separation design for convenient maintenance.
6. Gear forced synchronization. After synchronization, the mixing will begin.
7. High strength and high power coupling double chain.
8.4 mobile supporting feet connected for easy maintenance.
9. Using world famous brand reducer and the failure rate is greatly reduced.
4. Vibrating system
1. The high wear-resisting screen mesh (65 MN) with longer service life and lower maintenance costs.
2. The optimal designed shield can effectively prevent the dust spillover and is more environmentally friendly.
3. Screen using drawer-type structure which makes the replacement fast and convenient.
4. The front shield with roller support makes back and forth motion easily.
5. Weigh bucket system
1. Bitumen pump high pressure spraying makes the distribution of asphalt more evenly.
2. The outside of bitumen tank is equipped with insulation device to prevent heat loss.
3. The tank bottom is equipped with heat conduction oil heating device to prevent the temperature of bitumen falling.
4. Adopting primary coarse measurement and secondary accurate measurement makes the measurement of the bitumen more accurate.
5. The bitumen pipe and pump are both heated by conduction oil.
6. Bitumen supply system
Bitumen tank is heated by the heat conduction oil, which make sure the temperature of the bitumen.
7. Electronic control system
1. PLC (Siemens). Working under professional operating system, it is stable and reliable.
2. With global long-range detection and diagnosis function, it can help solve equipment system failure the first time.
3. With powerful storage and processing capacity, a variety of data can be processed in time and hundreds of gradation storage.
4. With manual compensation and automatic compensation under measurement conditions.
5. Bitumen secondary measurement.
6. With imitation container design, the control room sturdy and durable and easy to transport.
7. The double glazing with heat insulation and noise control, and the whole control room has insulation layer.
8. High power double temperature air conditioning.
9. Professional stylus printer.
10. Solid wood floor.
11. Siemens electrical components.
12. Siemens PLC(with remote detection and diagnosis function).
13. Siemens weighing module.
14. HP printer (stylus printer).
15. HP industrial computer.
16. With simulation operation screen, simple and clear.
Technical Parameters
Type | LB600 | LB1000 | LB1500 | LB2000 | LB3000 | LB4000 |
Rated production | 40t/h | 60t/h-80t/h | 120t/h | 160 t/h | 240 t/h | 320 t/h |
Cold aggregate container | 4 containers | 4 containers | 4 containers | 4 containers | 5 containers | 5 containers | 5 containers |
×6m3 | ×6m3 | ×9m3 | ×9m3 | ×11m3 | ×11m3 | ×11m3 |
Dry cylinder | 1.1m×4.2m | 1.3m×5m | 1.5m×6m | 1.8m×7m | 2.2m×8m | 2.5m×10m | 2.8m×11m |
Emission standard | 50mg/nm3 | 50mg/nm3 | 50mg/nm3 | 50mg/nm3 | 50mg/nm3 | 50mg/nm3 | 50mg/nm3 |
Vibrating screen | 4 layers | 4 layers | 4 layers | 4 layers | 5 layers | 5 layers | 5 layers |
Hot aggregate container | 12t | 12t | 26t | 26t | 5/40t | 80t | 100t |
Mixing kettle capacity | 500kg | 750kg | 1000kg | 1500kg | 2000kg | 3000kg | 4000kg |
Mixing cycle | 45s | 45s | 45s | 45s | 45s | 45s | 45s |
Mineral powder tank volume | 30t | 30t | 26+36t | 26+36t | 30+43t | 50+35t | 60+35t |
Asphalt tank volume | 30000L | 30000L | 50000L | 50000L | 2×50000L | 3×50000L | 4×50000L |
Heat conduction oil stove | 200,000 kcol/h | 200,000 kcol/h | 300,000 kcol/h | 300,000 kcol/h | 500,000 kcol/h | 800,000 kcol/h | 1,000,000 kcol/h |
End-product container volume | 50t | 50t | 90t | 90t | 110t | 200t | 200t |
Control system | Manual /semi-auto / automatic |
Weighing accuracy | Aggregate | ≤±0.4% | ≤±0.4% | ≤±0.4% | ≤±0.4% | | |
Powder material | ≤±0.3% | ≤±0.3% | ≤±0.3% | ≤±0.3% | | |
Asphalt | ≤±0.2% | ≤±0.2% | ≤±0.2% | ≤±0.2% | | |
Installed | 190kw | 210kw | 320kw | 400kw | | |
general power | | |
Packaging&Shiping
Construction Case
Our Services
Effective communication:
Any inquiry will be fast replied. Accurately convey customer's information. Help customer to control the goods quality.
In-time and reliable after sale service:
We have been keeping a very good cooperation relationship with factories. We can help customer to change the broken spare parts or send engineer to the local in-timely with low cost.
Warranty and after sale service:
1 year warranty. Engineer comes to the local for installation for free in the first month and free spare parts changing. If it is above 1 year, need customer charge the air tickets, visa and living expenses for the engineers to install in the local.
Certifications
Company Information
Contact us:
Harbin Zephyr Trading Co., Ltd
Add: Room 501, No.209 Changjiang Road, Nangang District, Harbin city, Heilongjiang Province, China.
Contact person: Lydia Li
Web: http://hrbzephyr.made-in-china.com
Tel: +86 451 87002245 Fax: +86 451 87000678
Mobile:+86-159 4608 4907